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Sealing System Upgrade for Automotive Air Conditioning

A renowned automotive parts supplier identified issues with the imported seals used in its automotive air conditioning lines and compressors—specifically, long lead times and persistently high costs. There was an urgent need to find a local supplier capable of matching the quality while offering faster response times.

Solution

Based on the client's specific operating conditions, Jiuhong Sealing selected HNBR (Hydrogenated Nitrile Butadiene Rubber) as the primary material, this material offers excellent heat and chemical resistance (including resistance to Freon, acids, and alkalis) as well as superior resistance to compression set. Leveraging an extensive mold library covering US, Japanese, and German standards, we quickly matched the required specifications and produced trial samples. During production, liquid nitrogen cryogenic deflashing was employed to ensure optimal product appearance and dimensional accuracy.

Results

The samples passed the client's bench tests on the first attempt. Lead times were reduced by 40% compared to the previous supplier, and the product successfully replaced the imported components within the client's mass procurement system, the company now maintains a stable monthly supply volume of tens of thousands of units.

Custom Development of O-Rings for Hydraulic Equipment

An industrial hydraulic equipment manufacturer encountered a challenge while developing a new high-pressure valve assembly: standard O-rings could not meet the specific requirements for groove dimensions and media compatibility, necessitating the custom development of specialized seals.

Solution

Leveraging over 20 years of experience in product and mold design, the Jiuhong Sealing team designed and manufactured custom molds based on the client's blueprints. The entire process-from raw material formulation to the optimization of compression molding parameters-was handled in-house. Following production, the seals underwent comprehensive testing using equipment such as rotorless curemeters, 3D coordinate measuring machines, and aging testers to ensure quality compliance.

Results

Mold development and the delivery of initial samples were completed within 15 days, mass production commenced immediately after client approval. The custom seals successfully passed pressure resistance and durability tests and are now being exported to European and American markets as part of the client's products.

Sealing Component Kits for Transmission Repair

An automotive aftermarket brand specializing in repair kits planned to launch a product line for transmission repair. They required a comprehensive supply of rubber sealing components in various specifications and materials. The client demanded high standards regarding product variety, order completeness (kitting accuracy), and batch-to-batch consistency.

Solution

Leveraging an extensive inventory of molds (compliant with US, Japanese, and German standards) and a wide range of raw materials, Jiuhong Sealing provided a one-stop sourcing solution for both standard and custom-shaped sealing parts. The company’s in-house manufacturing facility-equipped with hydraulic molding presses, raw material compounding machines, and automated inspection systems-enabled the simultaneous production and batch shipment of diverse product types. Additionally, a dedicated capacity plan was established to ensure rapid response to subsequent reorders.

Results

The initial batch of sealing components was delivered with 100% order completeness, and subsequent batches maintained consistent quality, allowing the client to successfully launch their repair kit product line. A stable, long-term partnership has been established, with continuous supply maintained to this day.
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